Industrial Atomizer

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Atomizer AE 350 Specifications

MOC                                :       All product contact parts in S.S. 316

Operation:Continuous

Disc RPM:5000/ 6000/7000 RPM.

Finish of the Equipment:100 Grit Polished

HP        :75 HP, 2850 RPM 

Drive Type:Flat Belt drive

Motor Base Frame:Chrome Plated

Shaft:Hardened & Ground Finished

Disc       :Dynamically balanced at 12,000 RPM

Feed rate :5000-6000 ltr / hour

Spray dryer atomizers come in various designs, including rotary wheel, pressure nozzle, and two-fluid nozzle types. Specifications typically include details on atomization pressure, feed rate, and particle size distribution, which are crucial for achieving desired product characteristics.

Consistent and Uniform Atomization

Engineered with a 350mm rotary disk and advanced spray technology, this atomizer guarantees a uniform, radial spray pattern. Its design ensures even distribution of material and helps enhance application quality, making it suitable for a wide range of industrial processes.


Exceptional Durability and High-Temperature Resistance

The heavy duty roller bearings and durable construction allow the atomizer to operate in environments with temperatures up to 600C. The air/oil cooling system further increases equipment longevity, maintaining efficiency even during continuous high-heat operations.


Flexible Customization and Quiet Operation

Choose between direct coupled or belt driven models to best fit your requirements. Noise levels remain below 85 dB for a safer and more comfortable workplace. Additional custom modifications and control panels are offered as per operational needs, providing added flexibility.

As a premier manufacturer of rotary disc atomizers, we deliver unparalleled precision and performance for spray drying applications. Our atomizers are engineered with meticulous attention to detail, utilizing advanced design and manufacturing processes to ensure consistent, uniform particle size distribution. 

Our commitment to innovation drives us to continuously refine our technology, providing our clients with solutions that maximize efficiency and product quality. With a proven track record across diverse industries, including food, pharmaceuticals, and chemicals, we understand the critical role our atomizers play in your production process.

Key features of our rotary disc atomizers include:

• Precision Engineering: Ensuring consistent droplet size and spray patterns.
• 
  
• Robust Construction: Built to withstand demanding industrial environments.
• 
  
• Customizable Solutions: Tailored designs to meet specific application requirements.
• 
  
• High-Efficiency Performance: Maximizing production output while minimizing energy consumption.
• 
  
• Comprehensive Support: From initial consultation to ongoing maintenance, we provide expert guidance and support.

We are dedicated to providing our clients with reliable, high-performance rotary disc atomizers that exceed expectations. Trust in our expertise and experience to optimize your spray drying processes and achieve exceptional results."

Key points emphasized:

• Expertise and Experience: Highlighting your position as a leading manufacturer.
• Precision and Performance: Emphasizing the quality of your products.
• Innovation and Technology: Showcasing your commitment to advanced solutions.
• Customization and Support: Demonstrating your dedication to meeting client needs.
• Industry Versatility: Showing that your products are usable in many different sectors.

Consistent Atomization Performance

This rotary disk atomizer guarantees uniform particle size distribution, catering to various industrial spray drying and coating processes. Its high disk speed and adjustable feed rate accommodate diverse liquid viscosities, resulting in reliable performance even under challenging operating conditions. The flange mounting ensures hassle-free integration into existing systems.


Engineered for Durability and Safety

Constructed with corrosion-resistant materials, the atomizer withstands harsh chemicals and extreme temperatures up to 200C. Its low noise output (<75 dB) creates a safer and more comfortable workspace. The equipment is ideal for manufacturers and service providers in India requiring long-term operational stability and minimal maintenance.

As a premier manufacturer of rotary disc atomizers, we deliver unparalleled precision and performance for spray drying applications. Our atomizers are engineered with meticulous attention to detail, utilizing advanced design and manufacturing processes to ensure consistent, uniform particle size distribution. 

Our commitment to innovation drives us to continuously refine our technology, providing our clients with solutions that maximize efficiency and product quality. With a proven track record across diverse industries, including food, pharmaceuticals, and chemicals, we understand the critical role our atomizers play in your production process.

Key features of our rotary disc atomizers include:

• Precision Engineering: Ensuring consistent droplet size and spray patterns.
• 
  
• Robust Construction: Built to withstand demanding industrial environments.
• 
  
• Customizable Solutions: Tailored designs to meet specific application requirements.
• 
  
• High-Efficiency Performance: Maximizing production output while minimizing energy consumption.
• 
  
• Comprehensive Support: From initial consultation to ongoing maintenance, we provide expert guidance and support.

We are dedicated to providing our clients with reliable, high-performance rotary disc atomizers that exceed expectations. Trust in our expertise and experience to optimize your spray drying processes and achieve exceptional results."

Key points emphasized:

• Expertise and Experience: Highlighting your position as a leading manufacturer.
• Precision and Performance: Emphasizing the quality of your products.
• Innovation and Technology: Showcasing your commitment to advanced solutions.
• Customization and Support: Demonstrating your dedication to meeting client needs.
• Industry Versatility: Showing that your products are usable in many different sectors.

Spray drying is a widely used industrial process that transforms a liquid feed into a dry powder in a single step. Here's a comprehensive description:  

Core Process:

• Atomization:
  • The liquid feed (solution, emulsion, or suspension) is sprayed into a drying chamber, creating a fine mist of droplets. This is achieved through various atomization methods, including:
    • Rotary atomizers (centrifugal force)  
    • Pressure nozzles  
    • Two-fluid nozzles (using compressed gas)  
     
• Drying:
  • Hot gas (typically air or nitrogen) is introduced into the drying chamber, rapidly evaporating the moisture from the droplets.  
  • The large surface area of the droplets facilitates rapid heat and mass transfer, resulting in quick drying.  
• Powder Collection:
  • The resulting dry powder particles are separated from the gas stream using cyclones, filters, or other collection devices.  

Key Features and Advantages:

• Rapid Drying:
  • The process is very fast, making it suitable for heat-sensitive materials.  
• Controlled Particle Size:
  • By adjusting process parameters, such as atomization method and drying temperature, it's possible to control the particle size and morphology of the resulting powder.  
• Continuous Process:
  • Spray drying is a continuous process, allowing for high production rates.  
• Versatility:
  • It can be used to dry a wide range of materials, including:
    • Foods  
    • Pharmaceuticals  
    • Chemicals  
    • Ceramics  
• One-Step Process:
  • The process transforms a liquid to a dry powder in one processing step.  

Applications

• Food Industry:
  • Milk powder, instant coffee, flavorings, and other food ingredients.  
• Pharmaceutical Industry:
  • Drug formulations, inhalable powders, and other pharmaceutical products.  
• Chemical Industry:
  • Pigments, catalysts, detergents, and other chemical products.  

In essence, spray drying is a highly efficient and versatile technique for producing dry powders with controlled properties.